CE Passed 3D Modular Welding Table

This is a closed-loop process that demonstrates its modularity and precision:
1. Process Planning and Design:
◦ Based on the 3D drawing of the workpiece, plan the placement position, type, and clamping points of the fixtures on the computer using dedicated software (or directly on the workbench).
2. Platform Preparation:
◦ Clean 3D Modular Welding Table surface to ensure there is no welding slag or dust, and keep the reference surface clean.
3. Datum Establishment:
◦ Use the datum holes and locating pins on the workbench to first determine one or more core positioning datums, which serve as references for all fixture installations.
4. Fixture Assembly and Positioning:
◦ Select corresponding modular fixtures such as pillars, clamps, and angle devices according to the plan.
◦ Fix the fixture base on the grid holes of the workbench through locating pins and quick-locking bolts. The height, angle, and position of the fixtures can be easily adjusted in three dimensions.
5. Workpiece Clamping:
◦ Place the workpiece into the set fixture positioning system, and quickly and firmly clamp the workpiece by rotating the handle or bolts. Ensure that all parts to be welded are accessible and free from interference.
6. Welding Operation:
◦ Perform welding. Since the workpiece is rigidly fixed, welding deformation is controllable and the quality is stable.
7. Disassembly and Conversion:
◦ After welding is completed, loosen the fixtures and remove the workpiece.
◦ For mass production, this tooling setup can be retained for reuse. For new workpieces, existing fixtures can be quickly removed and reassembled according to the new plan to achieve rapid production changeover.