Small Enclosures and Oversized Containers – Maintain Consistent Welds with Adaptable Heat Exchanger Turning Rolls
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As professional Heat Exchanger Turning Rolls, this 5 ton adjustable welding rotator is dedicated to heat exchanger manufacturing, welding and assembly work.
Thanks to adjustable roller spacing and variable frequency speed regulation, it works well with heat exchanger cylinders, tube bundles and pressure shells of diverse dimensions.
Stable low-vibration operation guarantees excellent welding results for circular and longitudinal seams.
Ideal for heat exchanger processing plants and pipe fabrication lines, it boasts compact structure and easy adjustment for long-term production.
Technical Parameters
| Item | Standard Specification | Optional Specification |
|---|---|---|
| Rated Load | 5 Ton | - |
| Applicable Workpiece Diameter | 300mm – 2200mm | Custom range available |
| Roller Material | PU / Rubber Composite | High temperature resistant roller |
| Roller Adjustment Mode | Manual adjustable spacing | Electric adjustment |
| Rotation Speed | 3 – 50 m/h, stepless adjustable | Custom speed range |
| Drive Type | Single / Dual motor drive | - |
| Power Supply | 380V, 3 Phase, 50/60Hz | 415V / 440V |
| Control Mode | Wired pendant | Wireless remote control |
| Running Noise | ≤ 63dB | - |
Main Components & Functions
Rotating & Supporting Mechanism
Combines drive unit and adjustable rollers to power continuous rotation. Adjustable spacing suits heat exchanger components of different sizes.
Central Control Unit
Fully controls running status and speed, guaranteeing reliable and coordinated operation of the entire equipment.
Heavy-duty Base
Thickened structure secures the machine firmly and eliminates displacement during welding processes.
Product Characteristics & Advantages
Adjustable Structure for Diversified Workpieces
The roller spacing can be adjusted freely to fit heat exchangers, cylindrical shells and pipe parts of different diameters. Strong adaptability meets diversified production demands of heat exchanger fabrication.
Reliable Load & Stable Operation
Light-duty reinforced frame is precisely processed to bear 5 ton load stably. No shaking or offset during rotation, creating steady working conditions for heat exchanger turning rolls in long-term welding.
Wear-resistant & Protective Rollers
Anti-slip and wear-resistant rollers provide enough friction to prevent workpiece slipping, meanwhile protecting the surface of heat exchanger shells from scratches.
Simple Operation & Wide Compatibility
User-friendly control system is easy to learn and operate. It can be matched with welding manipulators to form an integrated production line for heat exchanger welding and assembly.
Main Application Fields
- Welding and forming of heat exchanger shells, cylinder bodies and pressure vessels.
- Circumferential seam welding and assembly of heat exchanger tube bundles and matching pipes.
- Machining and welding of small and medium-sized cylindrical, conical structural parts.
- Supporting use in automated production lines for heat exchanger manufacturing and pipe fabrication.
Product packaging
Packaging: Main frame with anti-rust treatment and plastic wrapping; accessories and documents packed in export standard wooden case.
Production Cycle: 8–18 working days after receiving deposit.
Transportation: Support sea freight, land transportation and combined transportation.
Attached Documents: Complete English operation manual, installation drawing and certification papers.
Company Certification
Customer feedback
FAQ
Q: What is the rated load of this heat exchanger turning rolls?
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A: The rated load is 5 ton, suitable for light and medium-sized heat exchangers and cylindrical workpieces.
Q: Can the roller spacing be adjusted?
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A: Yes, it is an adjustable welding rotator. Roller spacing can be manually adjusted, and electric adjustment is optional.
Q: What diameter of workpieces is it applicable to?
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A: Standard applicable diameter is 300mm to 2200mm, customized size is available.
Q: Is the rotation speed adjustable?
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A: Equipped with VFD stepless speed regulation, the speed can be adjusted freely for heat exchanger welding.
Q: What is your warranty policy?
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A: We offer 12 months full machine warranty, together with lifelong technical support and spare parts supply.
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