Product Overview
- Our 20 Ton Anti‑Drift Welding Turning Rolls, also known as anti‑creep welding rotator, is specially developed to solve workpiece axial drifting problem during cylindrical component rotation.
- Different from ordinary self‑aligning turning rolls, this anti‑drift system adopts real‑time displacement sensor monitoring to correct workpiece offset automatically, avoiding welding seam deviation and rework.
- With self‑pivoting roller arms, the unit automatically adapts to various cylinder diameters without manual roller spacing adjustment.
Product features
Self‑aligning roller mechanism:
auto adjust roller angle for different workpiece diameters, no manual spacing setting, save setup time.
Heavy‑duty stress‑relieved
welded frame, high rigidity for long‑time heavy‑load workshop operation.
PU coated driving rollers:
high wear‑resistance, protect workpiece surface from scratching.
VFD variable‑frequency
stepless speed control, forward & reverse rotation with stable linear speed.
Wired control pendant as standard
wireless remote controller optional for convenient field operation.
Customizable input voltage:
3‑phase 380V / 415V and other local power standards for global markets.
Technical Specifications
| Item | Specification |
|---|---|
| Model | ZT‑20 Anti‑Drift Welding Turning Rolls |
| Rated Load Capacity | 20 Ton |
| Applicable Workpiece Diameter | Φ500‑3500 mm |
| Roller Type | PU coated roller |
| Roller Dimension | Φ350 × 120 mm |
| Rotation Linear Speed | 100‑1000 mm/min, stepless adjustable |
| Drive Motor Power | 2 × 2.2 kW |
| Control System | VFD frequency conversion control + anti‑drift sensor module |
| Operation Mode | Wired control pendant (wireless remote optional) |
| Power Input | 3‑phase 380V /415V customizable, 50/60Hz |
| Standard Composition | 1 set drive frame + 1 set idler frame |
Standard & Optional Configuration
Standard Configuration
- Driving frame: heavy welded base, motor‑reducer assemblies, PU driving rollers
- Idler frame: self‑aligning roller groups, anti‑drift displacement detecting unit
- Control cabinet: VFD inverter & anti‑drift signal processing module
- Wired pendant: speed adjust, forward/reverse, emergency‑stop
Optional Extras
- Wireless remote controller
- Additional idler frames for extra‑long workpieces
- High‑strength steel rollers
- Custom workpiece diameter range
- CE certification documents
Application Industries
This 20‑ton Anti‑Drift Welding Turning Rolls is designed for circumferential seam welding and workpiece fit‑up.
‑ Pressure vessel & boiler shell manufacturing
‑ Steel‑structure barrel and pipe spool production
‑ Storage tank, heat‑exchanger cylinder fabrication
‑ Suitable for SAW, MIG, TIG automatic welding process
Tip: Anti‑drift function is strongly recommended for long cylindrical shells which are easy to generate axial creep while rotating.
Machine Composition Show
- Drive Frame: Bear main driving torque, heavy‑duty welded structure, anti‑vibration treatment.
- Idler Frame: Self‑aligning follow‑up rollers, install anti‑drift displacement sensor to track workpiece axial offset.
- Control Cabinet: Integrate frequency inverter and anti‑drift processing unit, process real‑time offset signal feedback.
- Operation Unit: Hand‑held pendant for on‑site speed adjustment and emergency stop.
Product packaging
Company Certificate
Customer feedback
Frequently Asked Questions
Q1: What is Anti‑Drift function on welding turning rolls?
+
-
A: Anti‑drift system monitors workpiece axial movement in real‑time. It restrains cylinder axial creep during rotation, keeps circumferential welding seam aligned, reduces welding defects and rework.
Q2: Can I add extra idler frames for long vessels?
+
-
A: Yes, we can supply multiple idler frames to support over‑length cylindrical workpieces. Please inform us your workpiece total length.
Q3: Is voltage customizable for our local power grid?
+
-
A: 3‑phase 380V,415V and other voltage options are supported. Please tell us your local voltage and frequency.
Q4: Can this turning rolls work together with welding manipulator?
+
-
A: Reserved signal interface in standard configuration, easy to link with welding column and boom for automatic welding cell.
Hot Tags: anti-drift welding turning rolls, China, manufacturers, factory, customized
