Heat Exchanger Welding Rotator

Heat Exchanger Welding Rotator

Load Capacity:5000 Kg
Workpiece Diameter Range:250-2500 mm
Model:Ktg-05
Speed Control:VFD Stepless Speed
Rotation Speed:100-1000 mm/Min
Drive Mode:Dual Motor Drive
Motor Power:2 × 0.37 Kw
Motor Type :AC Variable Frequency Motor
More details:Alice(WA:+8613033501136/Email:alicehe@lemarmachine.com)  
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Description

Compact and practical, this 5-ton adjustable welding roller frame takes little floor space. It suits regular workshops and various working sites. Easy to install and operate, it provides steady rotation and firm support for cylindrical workpiece welding.

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Products Introduction

 

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  • This 5-ton adjustable welding roller frame is designed for medium-duty cylinder welding.
  • With reasonable structure, it saves floor space and fits most factory workshops. The roller spacing is freely adjustable to accommodate workpieces of different diameters.
  • It runs smoothly with strong load capacity, ensuring stable rotation during welding.
  • Simple installation and user-friendly operation make it a reliable helper for tank, pipe and pressure vessel fabrication.

 

Product parameters

Item

Specification

Model

5T Adjustable Welding Rotator

Rated Load

5000KG (5 Ton)

Applicable Workpiece Diameter

250mm - 1800mm

Roller Size

Φ250×120mm (PU Roller)

Linear Speed

100-1000mm/min (Stepless Adjustable)

Motor Power

0.75KW × 2

Speed Control Mode

VFD Frequency Conversion

Adjustment Method

Manual Step Adjustment

Configuration

1 Drive Unit + 1 Idler Unit

Power Supply

380V/50Hz 3Phase (Customizable)

 

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Product accessories
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01.

Standard Accessories

1. Driving unit + Idler unit

2. VFD control box with handheld pendant

3. Complete power and control connecting wires

4. Installation accessories & fixing bolts

5. User manual & product qualification certificate

02.

Optional Accessories

1. Wireless remote controller

2. Anti-drift correction device

3. Protective cover for motor and reducer

4. Extended connecting cables

5. Customized heightening bracket

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Products advantages
 
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High-Precision Synchronous Rotation

Dual motors achieve synchronous drive, the rotating error is extremely small, ensuring uniform welding bead and beautiful welding molding.

 

Anti-Slip & Anti-Deviation Performance

Optimized roller structure design increases friction, effectively preventing thin-walled workpiece slipping and axial deviation during rotation.

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Ultra-Stable Operation

Integrated heavy-duty base effectively resists welding vibration, no shaking during high-speed and low-speed operation, greatly improving welding qualification rate.

 

High Adaptability & Expandability

Manual spacing adjustment covers multiple workpiece specifications, reserved interface can match welding manipulator, automatic welding system and preheating equipment.

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Application aspect

 

 

1. Pressure Vessel & Tank Processing Suitable for conventional welding, assembly and surface treatment of small and medium-sized storage tanks and ordinary pressure vessels.

2. Pipeline & Pipe Fabrication Perfect for circular welding and polishing of steel pipes, pipe fittings and pipeline structural parts.

3. Boiler & Thermal Equipment Ideal for processing boiler cylinders, heat exchangers and various thermal equipment cylindrical components.

4. Environmental Protection Equipment Widely used for welding and manufacturing sewage treatment tanks, biogas tanks and environmental protection vessels.

5.General Metal Machining Applicable for cylindrical metal parts welding, derusting, polishing and assembly in machinery manufacturing workshops.

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Products Description

 

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Company Certification

CE

Customer feedback

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FAQ
 

Q:What is the maximum load of this 5T welding rotator?

A:The rated load is 5 tons, suitable for conventional medium and small cylindrical workpieces. Overload operation is not recommended to extend machine service life.

Q:Can I adjust the roller distance for different workpieces?

A:Yes. It adopts manual step adjustment, which can match different cylinder diameters from 250mm to 1800mm, flexible for various workshop jobs.

Q:Will the PU roller scratch the workpiece surface?

A:No. The steel-core PU roller features high elasticity and anti-scratch performance, perfectly protecting stainless steel, painted and polished workpieces.

Q:Can this equipment prevent workpiece axial deviation?

A: Yes. Optimized roller friction design effectively avoids slipping and drifting during rotation. It can also be equipped with an automatic anti-drift device for higher precision requirements.

Q:What kind of workpieces is this rotator suitable for?

A:It is widely used for pipes, tanks, boilers, environmental protection vessels and ordinary pressure vessel cylindrical welding and polishing.

Q:What after-sales support can we get?

A:We provide 12-month warranty, 24/7 online technical support, complete spare parts supply and lifelong technical consultation.

 

 

 

 

 

 

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