Cylindrical welding roller

Introduction

Cylindrical welding roller has many structural forms, which can be self-aligning, screw adjustable type, or bolts adjustable type, fit up rotator etc. Today let us introduce the long axis welding roller. It is a special equipment used to support and rotate long axis workpieces (such as pipes, cylinders, tanks, etc.), and is widely used in welding, assembly, inspection and other industrial fields.

Structure and composition

Roller group: It is composed of 2 long rollers, which are divided into a driving wheel and a driven wheel combination, and the workpiece is rotated by a motor.

Support frame: A rigid structure that supports the rollers, which can adjust the height or spacing to adapt to workpieces of different diameters.

Drive system: Motor, reducer, chain/belt transmission device, control speed and direction.

Adjustment mechanism: Manual or electric adjustment of roller spacing, compatible with workpieces of different lengths.

Control system: Optional PLC or inverter to achieve stepless speed regulation and automatic operation.

Products parameters

No.	Item	Technology
1	Brand	Lemar
2	Model	CZG
3	Input power	380V
4	Loading capacity	5T 10T 20T 30T
5	Suitable workpiece diameter	Ф500-5000mm
6	Suitable workpiece length	3m 6m 12m 15m 18m
7	Drive motor	0.55-2.2KW
8	Roller diameter	219mm or customized

Products Description

Premium raw materials

Combination of steel wheel and polyurethane wheel is not easy to degumming

Control System

Components are from well-known brands, equipped with foot switch, manual box and 15-meter control cable

Boring machine correction

Rotator is leveled by planer and boring machine, and the installation port is not biased

Core functions

20t welding rotators

Rotation support: stably support long-axis workpieces to avoid deformation.

Uniform rotation: cooperate with welding or spraying process to ensure uniform operation.

Carrying large weight: designed to bear up to tens of tons (such as large pressure vessels).

As an auxiliary tool in the welding industry, this long-axis rotator not only improves processing accuracy and efficiency, but also reduces the labor intensity of manually flipping workpieces. It is especially suitable for large workpieces and solves the problem of lifting.