Cylinder Welding Turning Roller

Cylinder Welding Turning Roller

Model:ZTG-1Welding Rotator
Rated Load Capacity:1000kg / 1 Ton
Suitable Workpiece Diameter:100mm - 1200mm
Roller Dimension:Customized according to load requirement
Roller Material:PU / Carbon Steel
Driving Mode:Dual Motor Drive
Total Motor Power:2×0.37kW
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Description

2WELDING ROTATOR

Brief Introduction

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1.This 1000kg self-aligning welding turning roller is professional auxiliary equipment for circumferential welding of cylindrical workpieces.

2.It adopts VFD variable frequency speed control, realizing stable and uniform rotation of tanks, pipes and pressure vessel shells.

3.It greatly reduces labor intensity, improves welding seam consistency and production efficiency.

4.Widely used in metal fabrication workshops for tanks, pipelines, heat exchangers and small pressure vessel manufacturing.

Core Advantages
 
 

Rated load

1000kg, self-adjusting roller distance, automatically adapt to different cylinder diameters

VFD stepless speed regulation

stable rotation without slipping, guarantee high-quality circular welds

Rubber rollers

protect workpiece surface from scratch, low noise during operation

Compact structure

easy transportation and on-site installation, small occupation area

Multiple voltage options

220V / 380V / 415V to match global industrial power supply

Drive set + idler set matched design

can be extended with extra idler rollers for longer workpiece

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Technical Parameter Table

 

Item Specification
Rated Load Capacity 1000kg (Drive roller set + Idler roller set)
Applicable Cylinder Diameter 200 – 1800 mm
Rotation Linear Speed 60 – 600 mm/min, VFD stepless adjustable
Roller Material High wear-resistant rubber roller
Driving Motor Power 0.75 kW
Standard Voltage 380V 3 Phase 50/60Hz
Optional Custom Voltage 220V Single Phase / 415V 3 Phase
Configuration 1 Drive set + 1 Idler set
Optional Upgrade Additional idler roller set for extra-long cylinder
Suitable Workpiece Tank, pipe, cylinder, pressure vessel shell
Applicable Welding Method MIG / MAG / TIG / SAW

Application Scope

Ideal for circumferential welding of various cylindrical workpieces:

 

1.Carbon steel & stainless steel storage tanks

2.Industrial pipes, pipeline sections

3.Small pressure vessels, heat exchanger shells

4.Tubular structural parts, boiler barrel accessories Compatible with MIG, MAG, TIG and SAW automatic welding processes.

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Optional Accessories

Optional Accessories Description
Wireless Remote Controller Replaces wired hand pendant for more flexible operation
Anti-Drifting Device Prevents axial movement of long cylindrical workpieces
Extra Idler Frame Used for supporting longer pipes and barrels
Traveling Base Allows horizontal movement of driving or idler frame
High-Quality PU Roller Suitable for stainless steel and surface-sensitive workpieces
Special Voltage Transformer Adapts to non-standard local power supply
Linkage Signal Cable Supports connection with welding manipulator
Matching Supporting Equipment

 

Welding Manipulator

For automatic submerged arc welding and long seam welding.

Welding Positioner

For flanges, elbows and small rotary workpieces.

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3D Welding Table

For component assembly and fixture making.

Pipe Fit-up Jig

For pipe alignment and butt joint before welding.

Product packaging

Longitudinal Seam Welding Machine49
Longitudinal Seam Welding Machine50
Longitudinal Seam Welding Machine60
 

Company Certification

CE

Customer feedback

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Frequently Asked Questions
 
 

Q1: What is the maximum load capacity of this welding rotator?

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A1: This model is designed for 1000kg / Ton load capacity.

Q2: What diameter of pipe can it support?

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A2: It is suitable for workpieces with diameter from 100mm to 1200mm.

Q3: Can the roller material be customized?

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A3: Yes, PU roller and steel roller are both available.

Q4: Does it support speed adjustment?

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A4: Yes, it adopts VFD stepless speed regulation.

Q5: Can it be used with a welding manipulator?

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A5: Yes, it can be connected with a welding manipulator to form an automatic girth welding workstation.

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