Product Overview
- The 1-ton welding rotator features a lightweight and compact body with a minimal footprint, offering flexible and convenient portability without the need for a dedicated workspace.
- Its operation is simple and easy to master, requiring no specialized technical expertise; it is equally well-suited for batch welding in small factories as it is for manual welding in personal DIY projects and studio environments.
- It is compatible with the circumferential seam welding, assembly, and grinding of circular workpieces-such as round pipes, small tanks, and flanges-making it an ideal fit for home DIY enthusiasts, small workshops, and compact manufacturing facilities alike.
Product Specifications
|
Model
|
Loading Capacity (kg) |
Pipe/Tank Diameter (mm) |
Rubber Roller Dia. & Width (mm) |
Roller Speed (m/h) |
Motor Power (kw) |
Speed Adjust
|
|
|
Rubber Roller |
Steel Roller |
||||||
| ZTG-1 | 1000 | 20-800 | Φ250*50 |
6-60 |
0.12 |
Variable Frequency Drive (VFD)
|
|
| ZTG-3 | 3000 | 50-1000 | Φ250*50 | 0.12 | |||
|
ZTG-5 |
5000 |
Φ250-2300 |
Φ250*100 |
Φ240*20*2 |
0.75 |
||
|
ZTG-10 |
10000 |
Φ320-2800 |
Φ300*120 |
Φ290*25*2 |
1.1 |
||
|
ZTG-20 |
20000 |
Φ500-3500 |
Φ350*120 |
Φ340*30*2 |
1.5 |
||
|
ZTG-30 |
30000 |
Φ600-3800 |
Φ350*120 |
Φ340*30*2 |
2.2 |
||
|
ZTG-40 |
40000 |
Φ600-4200 |
Φ400*120 |
Φ390*40*2 |
3 |
||
|
ZTG-50 |
50000 |
Φ700-4500 |
Φ400*120 |
Φ390*40*2 |
4 |
||
|
ZTG-60 |
60000 |
Φ750-4800 |
Φ450*120 |
Φ440*50*2 |
4 |
||
|
ZTG-80 |
80000 |
Φ850-5000 |
Φ500*120 |
Φ490*60*2 |
5.5 |
||
|
ZTG-100 |
100000 |
Φ1000-5500 |
Φ500*120 |
Φ490*70*2 |
7.5 |
||
|
ZTG-150 |
150000 |
Φ1100-6000 |
Φ500*120 |
Φ600*Φ280 |
2*5.5 |
||
| ZTG-250 | 250000 | Φ1200-7000 | / | Φ700*380 | 2*5.5 | ||
| ZTG-500 | 500000 | Φ1800-8000 | / | Φ850*350 | 2*7.5 | ||
Equipment Features
- Compact body with a small footprint, offering flexible mobility.
- Variable frequency speed control ensures smooth, vibration-free operation at low speeds, delivering high welding precision.
- Wear-resistant, anti-slip rollers ensure the workpiece rotates without drifting off-center.
- Requires no fixed installation; ready for immediate use upon delivery.
- Low power consumption and minimal noise make it ideal for indoor, home-based DIY environments.
- Simple structure facilitates easy maintenance, resulting in zero ongoing upkeep costs.
Scope of Application
Applicable Workpieces and Scenarios
Applicable Workpieces
Small storage tanks, round steel pipes, pipe fittings, various flanges, rotary machinery components, and small cylindrical workpieces.
Applicable Scenarios
Personal DIY welding, home garage repairs, small studios, small-scale workshop processing, light industrial hardware factories, and equipment maintenance facilities.
Core strengths
Compact, Lightweight, and Flexible Placement
Featuring a lightweight and compact body design, the unit can be easily moved by a single person. It can be freely positioned in garages, small workshops, or warehouses, requiring no fixed foundation.
Variable Frequency Speed Control for Stable Operation
Utilizing VFD variable frequency technology for stepless speed adjustment, the unit ensures smooth rotation and high concentricity. This results in uniform weld bead formation, allowing even beginners to achieve high-quality welding results.
Multi-Machine Compatibility and Versatile Application
Compatible with mainstream welding equipment-including TIG, MIG/MAG, and Submerged Arc welders-this unit serves a dual purpose, catering to both personal DIY projects and routine welding operations in small-scale factories.
Robust, Durable, and Easy to Operate
Constructed with a thickened steel frame, the unit boasts a high load-bearing capacity and exceptional vibration resistance without deforming. Speed adjustment is simplified via an intuitive control knob; no specialized technical background is required, allowing anyone to quickly master its operation.
Packaging and Shipping
Production Certificate
FAQ
If you have any other questions, please feel free to contact me.
Q1: Is this 1-ton welding rotator suitable for personal DIY use?
A: Yes. This welding rotator features a lightweight and compact design, easy to move and operate. It requires no fixed foundation or professional skills, perfect for personal DIY, home garage welding and small workshop processing.
Q2: What types of workpieces can this welding rotator process?
A: It is mainly used for small tanks, round pipes, steel tubes, flanges and other circular workpieces. It supports circumferential welding, splicing, grinding and assembly work.
Q3: Does it support speed adjustment during welding?
A: Absolutely. Equipped with a VFD stepless speed control system, the rotation speed is adjustable smoothly. It runs stably with high concentricity to ensure uniform welding finish.
Q4: What welding machines is this rotator compatible with?
A: It fits most mainstream welding equipment, including MIG, TIG, ARC and submerged arc welding machines. It is applicable for both daily DIY welding and light industrial production.
Q5: Is the equipment durable and easy to maintain?
A: The whole machine adopts thickened steel frame, which is vibration-resistant and non-deformable with stable load capacity. It has a simple structure, low failure rate and almost no maintenance cost for long-term use.
Get a Quote for our Welding Rotators!
📧 Email: alicehe@lemarmachine.com
📱 WhatsApp / WeChat: +8613033501136
🌐 Official website: www.lemarmachine.com
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