Products Description
The 1 ton self-aligning welding roller frame is specially designed for welding small cylinders, tanks and pipeline workpieces. It adopts a self-adjusting structure that automatically adapts to cylindrical workpieces of different diameters without manual adjustment of roller spacing. Equipped with VFD speed regulation system, the machine runs smoothly with stable rotating speed, low noise and safe load capacity. It is widely used for circumferential and longitudinal seam welding, polishing and assembly of round workpieces. Featuring sturdy structure, small footprint, easy installation and simple operation, it is an ideal cost-effective equipment for light-duty welding in small and medium factories, pressure vessel and pipe fitting industries.
Applications
1T Self-Aligning Welding Rotator - Applications
(Load capacity: 1000 kg | Self-adjusting roller design for cylindrical workpieces)
| Application Area | Description / Typical Use |
|---|---|
| Pipe Spool Welding |
Rotating pipe spools for circumferential butt welds, ideal for shop fabrication of small to medium diameter pipes. |
| Pressure Vessel Manufacturing |
Positioning and rotating small pressure vessels (e.g., air tanks, LPG cylinders) for longitudinal and circular seam welding. |
| Flange & Pipe Assembly |
Self-aligning feature ensures correct centering of flanges onto pipes, enabling uniform tack and final welding. |
| Boiler Tube Welding | Rotating boiler tubes or small drums, improving weld consistency and reducing operator fatigue. |
| Heat Exchanger Shells | Supporting and turning cylindrical shells of heat exchangers for internal/external welding and cladding. |
| Gas Cylinder Seam Welding |
Precise rotation of gas cylinders (e.g., CO₂, oxygen cylinders) during automated or manual longitudinal welding. |
| Roller & Drum Fabrication | Fabricating small industrial rollers, conveyor drums, and mixing drums with constant rotational speed. |
| Tank Head & Shell Fitting | Aligning tank heads with shell courses and rotating for full-penetration welds on circumferential joints. |
| Pipe Coating & Surfacing | Rotating pipes during hardfacing, cladding, or anti-corrosion coating application. |
| Repair & Maintenance Shops |
Re-positioning worn shafts, rollers, or cylindrical components for build-up welding and re-machining preparation. |
| Educational/Training Workshops |
Teaching welding rotation techniques and positioner usage in vocational schools or welding certification centers. |
| Small Batch Custom Fabrication |
Flexible rotation for custom cylindrical parts (e.g., silos, chutes, mixing chambers) without complex tooling. |
Product Parameter
| Parameter | Value |
|---|---|
| Load Capacity | 1000 kg (1 Ton) |
| Roller Type | Self-Aligning (Rubber / Polyurethane / Metal) |
| Applicable Workpiece Diameter | 100 mm – 1200 mm (customizable) |
| Rotation Speed | 100 – 1000 mm/min (variable speed) |
| Speed Control | Inverter / Frequency control |
| Motor Power | 0.37 kW – 0.75 kW |
| Power Supply | 220V / 380V, 50/60Hz, single or three phase |
| Roller Linear Speed | 6 – 60 m/h (adjustable) |
| Overall Dimensions (L×W×H) | ~ 800 × 500 × 500 mm (active + idle set) |
| Net Weight | Approx. 120 – 180 kg |
| Control Mode | Remote pendant / foot pedal (optional) |
Why Choose Our welding rotator?
The advantages of our products
- Load Capacity StableRated load up to 1000kg, perfectly suitable for small cylindrical workpieces with diameter from 50mm to 1200mm, stable bearing without shaking during long time running.
- Wide Speed Adjustment RangeAdopts VFD speed control, rotating speed adjustable from 0.1m/min to 3m/min, stepless speed regulation to match different welding requirements.
- High Working EfficiencySelf-aligning design saves 80% time on manual roller spacing adjustment, continuous rotating work improves welding efficiency by over 30%.
- Low Running Noise & LossPrecision reducer and PU roller design, running noise lower than 65dB, wear loss reduced by 50% compared with ordinary rubber rollers, longer service life.
- Space & Cost SavingCompact overall structure, floor area only about 1.2㎡, easy to place in small workshops; simple daily maintenance can cut later operating cost by 25%.
Products Packaging
Packaging
1T self-aligning welding roller frame is packed in export fumigated wooden box, shockproof and moistureproof, well protected for long-distance transportation.
Production & Lead TimeStandard order delivery time is 7-10 working days after deposit confirmed.
Shipping ServiceWe support sea freight, air freight and express delivery. Complete shipping documents will be provided to ensure smooth customs clearance and on-time arrival.
Products Certification
FAQ
Q:What is the maximum load capacity of the 1T self-aligning welding roller frame?
It is rated for 1000kg standard load, suitable for small cylindrical workpieces within matched diameter range.
Q:Does this roller frame need manual adjustment for different workpiece diameters?
No, it adopts full self-aligning design, automatically fits different cylinder sizes without manual roller spacing adjustment.
Q:What is the rotating speed range of the machine?
It adopts VFD stepless speed regulation, adjustable smoothly to fit various welding and polishing needs.
Q:How many days is your production and delivery lead time?
Standard stock model can be delivered within 7–10 working days after receiving the deposit.
Q:What kind of packaging and shipping do you provide?
We use export fumigated wooden box packaging, support sea, air and express delivery with complete customs documents.
For more product information and customized product content, please contact us
Phone Number
+8613033501136
alicehe@lemarchine.com
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