Product Overview
Hydraulic Tilting Pipe Vessel Fit-up Turning Rolls
Our 10-ton assembly welding turntable is equipped with hydraulic inclination and handwheel-adjustable PU rollers, which enables precise pipeline/storage tank assembly and smooth rotational welding, thereby enhancing the manufacturing efficiency of boilers, pipelines and wind turbine towers.
Technical Parameter Table
| Item | Technical Specification |
|---|---|
| Product Model | 10Ton Fit-up Welding Rotator |
| Rated Bearing Capacity | 10000kg |
| Roller Surface Material | Polyurethane cladding steel roller |
| Roller Spacing Adjustment Mode | Manual handwheel screw adjustment |
| Tilting Driving Mode | Hydraulic scissor tilting |
| Rotation Control | Variable frequency stepless speed regulation |
| Applicable Workpiece | Carbon steel pipe, stainless steel tank, pressure vessel, boiler cylinder, tower barrel segment |
| Driving Structure | Motor + planetary reducer drive |
Core Structural Features
Hydraulic Scissor Tilting Base
Freely adjust tilting angles for tank and cylinder seam alignment without crane assistance.
Handwheel Roller Distance Adjustment
Adjust roller span via hand screw to accommodate workpieces with various outer diameters.
Wear-resistant PU Driving Rollers
Anti-slip PU rollers protect workpiece coating, cut polishing work and extend service life.
Independent Hydraulic Power Unit
Stable hydraulic supply with angle locking; cylinder wrapped for anti-rust and dust protection.
Variable-Frequency Electrical Control System
Stepless speed control to coordinate with SAW, MIG and MAG automatic welding equipment.
Heavy-duty Box-type Welded Beam
Thick-plate box beam bears 10-ton load, anti-deformation for all-day stable production.
Competitive Product Advantages
Realize two core working procedures: workpiece fit-up alignment and welding rotary turning, saving investment on separate pipe fitting positioning fixtures.
Hydraulic tilting design solves the alignment pain point of curved tank segmented assembly, greatly improving workshop production efficiency.
Polyurethane roller protection prevents workpiece surface damage, lowering post-weld surface repair cost.
Variable rotation speed adapts to all mainstream automatic welding equipment for uniform welding bead forming.
Main Application Fields
1 .Chemical and petroleum pressure vessel manufacturing
2 . Large-diameter long-distance pipeline butt welding project
3 . Boiler cylinder assembly and circular seam welding
4 . Wind power tower short section splicing and positioning
5 . Food-grade stainless steel storage tank fabrication
6 . Metallurgical and environmental protection tank body processing
Product packaging
Company Certification
Frequently Asked Questions
Q1: Can this 10-ton fit-up rotator tilt workpieces for longitudinal seam assembly?
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A: Yes. The hydraulic scissor tilting frame can adjust the overall inclination angle of the roller group to tilt cylindrical workpieces, facilitating longitudinal seam butt joint and fixed positioning.
Q2: Can the roller span be adjusted for pipes of different outer diameters?
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A: Equipped with manual handwheel adjustment mechanism. The center distance between two supporting rollers can be modified freely to fit pipes and barrels with different outer diameters.
Q3: Is rotating speed adjustable for automatic welding coordination?
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A: Standard configuration is frequency conversion speed control. The linear rotation speed can be adjusted continuously to cooperate with automatic welding machines for high-quality circular seam welding.
Q4: Is 10-ton capacity enough for my 8-ton vessel? What is the safety factor?
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A: Yes, the 10-ton rated load is calculated with a 1.25–1.5x safety factor. We recommend selecting a rotator with 20–30% more capacity than your actual workpiece weight to ensure stable operation and longer service life.
Q5: Can you customize roller material or add foot switch / remote control?
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A: Yes, we support full customization including steel rollers, rubber rollers, foot pedal control, wireless remote control and extended roller length. Send us your workpiece drawings and working requirements for a tailored quotation.
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