Adjustable Wind Tower Welding Turning Rolls

Adjustable Wind Tower Welding Turning Rolls

Model NO.:HTG-250
Rotaion Speed:0.1-1rpm
Voltage:110V/220V
Welding Turning Rolls Type:Adjustable
Welding Tilter Type:Flexible Combination
Condition:New
Max Loadimg Weight:Customized
Adjustable Mode: Screw Adjustable Welding Rotator
Wheel Quantity:Customized
Wheel Material:Rubber or Steel,or Both
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Description

Product Overview

800t welding rotator7

Professional 250t hydraulic self-align fit up welding rotator customized for offshore wind tower, wind pole, wind turbine cylinder circumferential welding.

Heavy load 250 ton welding rotator with hydraulic lifting, auto centering, variable frequency speed control, CE certified, factory direct supply for wind power vessel fabrication.

Main Technical Parameters

Item Technical Data
Model 250t Hydraulic Fit Up Welding Rotator
Rated Load Capacity 250 Ton
Applicable Workpiece Diameter 2000mm – 8000mm
Rotary Speed 0.1 ~ 3 m/min (VFD Adjustable)
Driving Mode Dual Motor Drive + Inverter Control
Centering Mode Hydraulic Cylinder Jacking Fit-Up Alignment
Roller Material Polyurethane Composite Roller
Control System Independent Console + Remote Wireless Control
Certification CE ISO9001
Application Offshore Wind Pole, Onshore Wind Tower, Large Cylindrical Vessel
250T WELDING ROTATOR1
250T WELDING ROTATOR2
Core Advantages for Offshore Wind Pole Production
 

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Hydraulic Auto Centering

Fast hydraulic fit-up alignment replaces manual crane positioning, greatly improves wind tower assembly efficiency and ensures precise cylinder concentricity.

800t welding rotator1
800t welding rotator2

250T Heavy Stable Structure

einforced Q355B steel structure, anti-overturn design, stable rotating without shaking for super-large offshore wind towers.

VFD Constant Speed Welding

Stepless variable speed ensures uniform circumferential weld beads, less post-weld grinding and deformation.

800t welding rotator4
800t welding rotator5

Anti-scratch Roller & CE Safety

Polyurethane rollers protect tower coating without indentation. Full CE safety certified for European wind power production.

Product Composition

 

1.Driving Rotator Unit: Main rotary power unit, frequency conversion drive, heavy load roller support.

2.Driven Rotator Unit: Follow-up rotation, hydraulic lifting centering mechanism..

3.Hydraulic Station Unit: Provide power for cylinder jacking and fine adjustment.

4.Electric Control Cabinet: Wired control panel + wireless remote controller, speed adjustment, start-stop, emergency stop integration.

5.Safety Auxiliary Parts: Anti-overturn support, travel limit device, cable protection frame.

800t welding rotator6
Application Scenario Focus: Offshore Wind Tower / Wind Pole

 

 

Wind power tower cylinder section group assembly and circumferential submerged arc welding;

 

Wind tower flange positioning and girth welding;

250T WELDING ROTATOR3

 

Offshore wind monopile transition section rotary welding;

Large wind power foundation barrel surface anti-corrosion sandblasting & painting rotary support.

Our Factory Strength

We are a professional manufacturer of heavy-duty welding rotators with more than 15 years experience in wind power special welding equipment.

Our 250t hydraulic fit-up welding rotators have been delivered to multiple European offshore wind tower manufacturers, supporting customized load, roller width, span, hydraulic stroke according to customer wind pole drawing requirements.

We provide pre-sales technical layout planning, on-site installation guidance, after-sales spare parts lifelong supply.

1welding machine1

Product packagin

Longitudinal Seam Welding Machine49
Longitudinal Seam Welding Machine50
Longitudinal Seam Welding Machine60
 
welding rotator
packing

Product Certificate

CE

Frequently Asked Questions
 
 

Q1: What maximum workpiece weight can this 250t welding rotator bear?

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A: Rated load 250 tons, suitable for integral offshore wind tower barrel and segmented wind monopile assembly welding.

Q2: Does the hydraulic fit-up function realize automatic cylinder alignment?

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A: Four-point hydraulic lifting for one-time centering of two tower sections, no crane repeated adjustment required.
A:四点液压顶升实现两节塔筒一次性对中,无需吊车重复调整.

Q3: What is the adjustable rotating speed range?

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A: 0.1–3 m/min variable frequency stepless speed regulation, adapted to submerged arc girth welding for wind towers.

Q4: Will the roller leave indentations on the wind tower surface coating?

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A: Double-layer polyurethane rollers offer high friction and soft contact to avoid coating damage and indentation.

Q5: Is the machine available with CE certification for European wind power factories?

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A: Complete CE mechanical certification equipped with emergency stop, overload protection and limit safety devices.

If you need customized 250t hydraulic fit up welding rotator for offshore wind pole manufacturing, please send your workpiece diameter, weight and workshop layout requirements. We will provide professional technical drawing, detailed quotation and wind power equipment case reference promptly if you need.

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