High Tabletop Flatness 3D Welding Platform
High Tabletop Flatness 3D Welding Platform is a specially designed large-scale workbench with extremely high upper surface flatness accuracy and a standardized modular hole system.
It does not actively move itself, but provides an ultra-flat, stable, and precise reference and installation base for welding robots, manual welding, and various tooling fixtures.
Products parameters
Products Description
Platform Body:
▲Material: High-strength cast iron (HT250/300) or high-quality carbon steel is usually used. Cast iron High Tabletop Flatness 3D Welding Platform have excellent shock absorption, wear resistance, and stability (not easy to deform), making them the first choice for high-precision requirements.
▲Structure: The interior is designed with a reinforcing rib grid to ensure overall rigidity and flatness are maintained when bearing loads (heavy workpieces) and being heated (welding heat input).
Precision Flat Working Surface:
After strict heat treatment (stress-relief annealing) and mechanical processing, the surface is flat and smooth, providing an accurate plane reference for all positioning components.
Standardized Matrix Hole System (Core Feature):
▲High Tabletop Flatness 3D Welding Platform's surface is covered with standard holes (such as D28 series with a diameter of φ28mm) or grid T-slots arranged regularly at uniform intervals (commonly 50mm, 100mm, 200mm).
▲These holes are not only used for ventilation and smoke exhaust (reducing the retention of welding fumes) but, more importantly, serve as installation interfaces for the modular tooling system.
Modular and Combined Tooling System:
▲This is the soul of the platform's "flexibility". The system includes a large number of standardized components such as positioning blocks, angle devices, pressers, support blocks, V-blocks, and quick clamps.
▲The bottom of these components is equipped with positioning pins and locking bolts that match the platform's hole system, which can be quickly, accurately, and firmly installed on the holes at any position of the platform like "Lego blocks" to form a three-dimensional fixture for supporting and clamping specific workpieces.
Products Working principle
Working Principle
--High Tabletop Flatness 3D Welding Platform
The workpiece to be welded (or multiple paired components) is accurately positioned, supported, and clamped in three-dimensional space through modular tooling on the platform, maintaining the correct assembly posture. Then, welding robots or workers perform welding operations around this fixed platform. After completion, loosen the clamp, remove or reorganize the tooling, and prepare for the next workpiece.
FAQ
FAQ
01.What's the lead time for orders?
02.What are the specific spacing of the positioning holes and the repeat positioning accuracy of the platform?
03.What range should the deformation be controlled within during load-bearing?
04.What documents do you provide for export?
05. How do I place an order?
06.Would it be possible for us to visit your factory ?
Customer Review
High Tabletop Flatness 3D Welding Platform is an infrastructure for modern welding workshops to upgrade towards flexibility, precision, and automation. By providing an ultra-flat reference surface and modular interfaces, it addresses the pain points in traditional welding such as high fixture costs, slow model changeovers, and difficulty in ensuring precision. It serves as the physical cornerstone for realizing an efficient, high-quality, and multi-variety mixed production model. It is an intelligent bridge connecting standardized hardware and personalized products.
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