20 Ton Pipe Welding Rotator

20 Ton Pipe Welding Rotator

Model:ZTG-20
CE Certificate
Type:Self-adjustable rotator
Brand:Lemar
Lead time:5 days
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Description

What is a 20-ton pipe welding rotator?

20T: This refers to the rotator's rated load capacity of 20 metric tons (20,000 kg). This is a key specification, indicating that the equipment is designed for welding or rotating very large and heavy cylindrical workpieces, such as large pressure vessels, wind turbine towers, and chemical tanks.

Self-adjusting: This stands for "self-adjusting" or "adaptive." This is a key difference from traditional "adjustable" or "fixed" rotators. It means the center distance between the two pairs of rollers can automatically adjust to accommodate workpieces of varying diameters, eliminating the need for tedious manual mechanical adjustments.

Roller: A specialized process equipment used to support and rotate round workpieces during welding, assembly, and inspection.

 
 
product key technologies
Welding Roller Rack
01.

Frame: A sturdy steel structure designed to withstand a load of 20 tons welding rotators without deformation.

Drive Motor: Typically an AC motor or variable-frequency motor provides the rotational power.

Reducer: Converts the motor's high-speed rotation into the low-speed, high-torque output required by the rollers.

.

02.

Self-adjusting: Typically driven by a worm gear mechanism or servo motor, automatically moves the roller mounts and adjusts the distance between the two rollers in response to control system commands.

Rollers: Typically steel wheels coated with wear-resistant rubber or polyurethane to increase friction and protect the workpiece surface. The rollers themselves can also be tilted for better alignment with the workpiece.

Adjustable Hydraulic Fit Up Rotator

Products Specification

Model

 

Loading Capacity

(kg)

Pipe/Tank Diameter

(mm)

Rubber Roller Dia. & Width (mm)

Roller Speed

(m/h)

Motor Power

(kw)

 

Speed Adjust

 

Rubber Roller

Steel Roller

ZTG-5

5000

Φ250-2300

Φ250*100

Φ240*20*2

6-60

 

0.75

Variable Frequency Drive

(VFD)

 

 

ZTG-10

10000

Φ320-2800

Φ300*120

Φ290*25*2

1.1

ZTG-20

20000

Φ500-3500

Φ350*120

Φ340*30*2

1.5

ZTG-30

30000

Φ600-3800

Φ350*120

Φ340*30*2

2.2

ZTG-40

40000

Φ600-4200

Φ400*120

Φ390*40*2

3

ZTG-50

50000

Φ700-4500

Φ400*120

Φ390*40*2

4

ZTG-60

60000

Φ750-4800

Φ450*120

Φ440*50*2

4

ZTG-80

80000

Φ850-5000

Φ500*120

Φ490*60*2

5.5

ZTG-100

100000

Φ1000-5500

Φ500*120

Φ490*70*2

7.5

ZTG-150

150000

Φ1100-6000

Φ500*120

Φ600*Φ280

2*5.5

ZTG-250

250000

Φ1200-7000

/

Φ700*380

2*5.5

ZTG-500

500000

Φ1800-8000

/

Φ850*350

2*7.5

welding manipulator and rotator

wuxi lemar welding rotators
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WUXI LEMAR MACHINES

 

 

 

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