This 10 ton adjustable welding rotator supports synchronous signal docking, perfectly matched with welding robot system. Stable speed output ensures coordinated operation with robots, ideal for automated girth welding of tanks, boiler cylinders and pressure vessels in unmanned production lines.
Product Overview
- This 10 ton adjustable welding rotator is specially designed to perfectly match welding robot system.
- It features adjustable roller spacing and frequency speed regulation, with reserved synchronous interfaces to achieve coordinated operation, stable heavy-load running for automated cylinder robotic welding.ing rotation pace strictly synchronized with robot walking and welding trajectory.
Core Performance Highlights
| Classification | Detailed Description |
|---|---|
| Robot Synchronization Function | Equipped with dedicated signal output module, realizes real-time speed matching and coordinated start/stop with welding robot |
| Roller Spacing Adjustment | Manually adjustable roller span, lets one robot cooperate with multiple specificationcylinders flexibly |
| Stable Rotation Performance | Dual-drive high-torque structure ensures low vibration; prevents robot welding track offset |
| Workpiece Protection | PU soft contact rollers, no surface damage during long-cycle robot automatic welding |
| Automation Expandability | Seamlessly accesses robot central control system, convenient to integrate into full automatic welding workshop |
Key Advantages
Precise Robot Matching & Synchronous
Control Built-in synchronous communication port directly connects to welding robot controller. The roller rotation speed follows the robot welding speed in real time, eliminating weld bead distortion, overlap or incomplete penetration.
Expand Robot Production Capacity
One robot can serve multiple sets of rotators sequentially, lifting robot utilization effectivel
Continuous Unattended Heavy-Duty Operation
Robust structure enables round-the-clock stable operation, fitting mass automated production.
Easy Integration Into Intelligent Workshop
Direct access to robot PLC system without modification, supporting one-click program switching.
Improve Welding Consistency
Full program-controlled linkage cuts manual operations and delivers uniform welding quality.
Technical Specifications
| Parameter Item | Technical Specification |
|---|---|
| Rated Load Capacity | 10000kg (10 Ton) |
| Applicable Workpiece Outer Diameter | Φ400–3200mm |
| Roller Center Distance | Manually adjustable |
| Rotation Linear Speed | 80–1000 mm/min stepless adjustable |
| Driving Mode | Dual motor dual drive |
| Roller Material | Wear-resistant PU rubber |
| Single Drive Motor Power | 2.2kW |
| Total Installed Power | 4.4kW |
| Standard Input Voltage | 380V/50Hz |
| Customizable Voltage | 220V, 415V available |
| Speed Control Mode | Inverter frequency control |
| Robot Synchronous Interface | Reserved digital signal linkage port |
| Speed Lock Function | Support fixed speed for robot program matching |
| Electrical Protection Grade | IP54 |
Standard Accessories & Optional Custom Upgrades
Standard Standard Accessories
1. Stress-relief thickened load-bearing frame
2. PU driving rollers
3. Frequency conversion control cabinet with robot reserved interface
4. Dual drive motor and reducer set
5. Anti-offset axial limit baffles
Optional Custom Upgrade Items
1. Electric automatic roller spacing adjustment
2. High temperature resistant steel rollers
3. Lockable moving casters
4. Dedicated robot matching synchronous control module
5. Wireless remote controller
Application Scenarios
Synchronous coordinated girth welding when matched with welding robots for boiler cylinders
Unmanned automatic welding of large storage cylinders in intelligent robot production lines
Pressure vessel batch production with robot + roller bed linkage working station
Integrated automation upgrading of traditional welding workshops with robot matching
Company Certification
Product packaging
Customer feedback
fAQ
Q1: Can this roller bed be directly matched with mainstream brand welding robots?
A1: Yes. Standard reserved digital synchronous signal interface supports docking with most mainstream robot brands without extra modification.
Q2: Is the rotator capable of continuous long-hour linkage operation with robots?
A2: Its heavy-duty mechanical structure allows non-stop coordinated running together with robots for batch production.
Q3: Can one set of roller bed switch to cooperate with multiple robot welding programs?
A3: Speed parameters can be stored and called in groups, matching different welding procedures preset on the robot side with one click.
Q4: Can working voltage be customized for overseas intelligent factories equipped with robots?
A4: Standard 380V/50Hz, 220V, 415V and other voltages can be customized to match local power supply and robot power configuration.
Q5: What is the maximum allowable eccentric load during robot automatic welding?
A5: The maximum allowable eccentricity is ≤150mm, which ensures stable rotation and accurate robot welding track.
Q6: How long is the equipment warranty period?
A6: The whole machine enjoys a 12-month warranty calculated from the shipment date, and parts
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